SPC石塑地板生产线机型介绍/SPC石塑锁扣地板生产工艺流程介绍
2020-12-03 10:08阅读：
Introduction of SPC Floor
Production Line
SPC石塑地板生产线介绍
1） SPC Floor Description
SPC石塑地板介绍
SPC floor is a new environmentally-friendly floor developed based
on high technology.
It has zero formaldehyde, mildew proof, moisture proof, fireproof,
insect proof and simple installation. It is very popular in
developed countries in Europe and America and in the Asia Pacific
market. With its excelle
nt stability and durability, the stone-plastic floor not only
solves the problem of moisture deformation and mildew of the solid
wood floor, but also solves the formaldehyde problem of
other decoration materials. It has a wide range of color patterns
to choose from, suitable for indoor home improvement, hotels,
hospitals, shopping malls and other public places.
石塑地板是基于高科技开发出的新型环保型地板，具有零甲醛，防霉，防潮，防火，防虫，安装简单等特点。在欧美发达国家及亚太市场广受欢迎。凭借其出色的稳定性和耐用性，石塑地板既解决了实木地板受潮变形霉烂的问题，又解决其他装修材料的甲醛问题。它可供选择的花色图案众多，适用于室内家装，酒店，
医院，商场等公共场所。
SPC Floor Size石塑地板成品尺寸范围
Length长度
|
950、1220、1850mm
|
Width宽度
|
125-200mm
|
Thickness厚度
|
3-8mm
|
SPC Floor Size Error成品公差
Length长度
|
±0.25 mm
|
Width宽度
|
±0.025 mm
|
Straightness直线度
|
Longitudinal view纵向--- ±0.08 mm/
1000
mm
|
Connection tolerance拼缝高低差
|
±0.03 mm
|
Fit tolerance配合公差
|
±0.05 mm
|
2）
Product Structure
产品结构
SPC flooring is made of 5 layers. It includes UV layer, wear layer,
color
layer,SPC base layer and EVA layer .
SPC
地板由5
层组成：UV
层，耐磨层，彩膜层，SPC
石塑地板基层和静音垫 层。
3） SPC地板的工艺流程
SPC flooring Process Flow: mixer and dust-collection
systems(mixing raw material)-- extrusion line(semi-finished
floor)--UV coating machine--slitting machine--Slotting
machine--Flooring backside laminating line --packing
machine--finished product
（ There is
crusher and miller for recycled floor product.
）
SPC
地板工艺流程：混料机和除尘设备（混合所有原材料)--
挤出生产线--UV
机--
多片锯 开槽机--
贴静音垫设备--
打包机--
成品（破碎机和磨粉机是回收设备）
A.
Mixer
混料机 B.
Extrusion
Line
挤出生产线
分片连线
静音垫和倒角涂油
H. Crusher
破碎机
1
Miller
磨粉机
4） Two Models
Introduction
1）
SJSZ92/188 Conical
Double
Screw
FOUR-ROLLERS Calendar SPC Flooring Production
Line
SJSZ92/188
锥双四辊SPC
石塑地板生产线
2）
SJSZ110/220 Conical Double Screw FIVE-ROLLERS Calendar
SPC Flooring Production
Line SJSZ110/220
锥双五辊SPC
石塑地板生产线
3）
SJSP115 Parallel Double Screw FIVE-ROLLERS Calendar SPC
Flooring Production
Line SJSP115
平双五辊SPC
石塑地板生产线
4）
SJSP136 Parallel Double Screw FIVE-ROLLERS Calendar SPC
Flooring Production
Line SJSP136
平双五辊SPC
石塑地板生产线
5） Technical Parameter
参数
No
|
Model number型号
|
SJSZ92/188
|
SJSZ110/220
|
SJSP115
|
SJSP136
|
1
|
Double screw type类型
|
Conical 锥双
|
Conical 锥双
|
Parallel 平双
|
Parallel 平双
|
2
|
Extruder motor
主机电机
|
110KW
|
185KW
|
75KW
|
160KW
|
3
|
Total power总功率
|
220KW
|
330KW
|
200KW
|
300KW
|
4
|
Rollers of Calender压光机
|
Four rollers 4辊
|
Five rollers 5辊
|
Five rollers 5辊
|
Five rollers 5辊
|
5
|
Capacity产量
|
700-800kg/h
|
900-1200kg/h
|
800-900kg/h
|
1700-2100kg/h
|
6）
The Total
Cost of SPC Flooring
石塑地板成本分析
1）Formula
配方
2）Details of SPC Floor cost
(According to 4mm thickness SPC floor，Raw material prices, workers' salaries, and
water and electricity prices are in accordance with Chinese
prices)
SPC地板成本核算（根据4mm厚地板核算，原料价格人工水电价格按照中国价格）
•
4mm thickness SPC floor weight:
Thickness(4mm)*Density(2.0)=8Kg/
㎡ . Raw
material
cost,
labor
cost
and
electricity
cost(3
RMB/KG)*
8KG=24RMB/
㎡4mm
厚度SPC
地板重量：厚度4.0mm×密度2.0=8Kg/
㎡，
以配方成本加人工电费3
元/
公斤×8
公斤=24
元/
㎡。
•
PVC
wear layer2-3RMB/
㎡+colorful
layer4RMB/
㎡=6-7RMB/
㎡(Wear
layer
thickness:
0.3) PVC
耐磨层2-3
元/
㎡+
彩膜4
元/
㎡=6-7
元/
㎡（耐磨层厚度：0.3
）
•
Slotting
cost,
labor
cost
and
electricity
cost:
2-3RMB/
㎡开槽，人工加电费：2-3
元/
平方；
•
Packing
cost,labor
cost
and
electricity
cost:
1.5-2RMB/
㎡包装材料，人工加电费：1.5
～2
元/
㎡
•
UV
cost,labor
cost and electricity
cost: 1+1=2RMB/
㎡
UV
和人工1+1
元/
㎡=2
元/
㎡
•
ixpe
cost 3-4 RMB/
㎡IXPE
静音垫成本：3-4
元/
㎡
•
Other parts labor cost: 2RMB/
㎡其他人工：2
元//
㎡
Above cost: 40.5-44RMB/
㎡(USD5.78-6.28/
㎡)This cost don’t
include export lock patent fee.
以上合计：37.5-40
元/
㎡(
美金5.35-5.71/
㎡）此费用不包含出口锁扣专利费。
2.1 export lock patent fee:4-6 rmb/
㎡
锁扣专利费4-6
元/
㎡具体看锁扣类型
Total cost
总成本: 44.5-50RMB/
㎡(USD6.35-7.1/
㎡)
7）
Final SPC
Floor Capacity (According
to 4mm thickness SPC
floor)石塑地板产量（根据4mm厚地
板核算）
4mm thickness SPC floor weight: about 8Kg/
㎡.
4mm
厚度SPC
地板重量：大约8Kg/
㎡。
1.
SJSZ92/188 FOUR-ROLLERS Calendar SPC Flooring Production
Line, capacity is about 14 ton/day, about
1750
㎡/day, about 43750
㎡/month(according
to working 25
days/month).
SJSZ92/188
四辊SPC
石塑地板生产线，产量大约14
吨/
天，核算平方数就是大约1750
平方/
天，大约
43750
平方/
月（根据每月工作25
天计算）。
2.
SJSZ110/220 FIVE-ROLLERS Calendar SPC Flooring Production
Line capacity is about 28 ton/day, about
3500
㎡/day, about 87500
㎡/month(according
to working 25
days/month).
SJSZ110/220
五辊SPC
石塑地板生产线，产量大约28
吨/
天，核算平方数就是大约3500
平方/
天，大约
87500
平方/
月（根据每月工作25
天计算）。
QINGDAO RUIJIE PLASTIC MACHINERY CO.，LTD.
青岛睿杰塑料机械有限公司
WhatsApp/ WeChat/ Telegram
:+86-I3853Z95363THANKS
